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ENG1、 Thread design
The fine thread design of the 45 Degree Flange Light is the core of achieving excellent sealing performance. Firstly, the precision and density of threads are one of their key characteristics. Compared with traditional coarse threads, the 45 Degree Flange Light has smaller thread spacing and tighter arrangement, which means that during the connection process, the contact area between the thread and the inner wall of the pipeline is larger, forming more sealing points. This design not only improves the reliability of the seal, but also helps reduce the risk of leakage. Fine thread design can also enhance the meshing force between threads, making the connection more secure and less prone to loosening.
In terms of thread shape and angle, the 45 Degree Flange Light has also been carefully designed. Common thread shapes include trapezoids, serrations, etc., which can better adapt to the contour of the inner wall of the pipeline, reduce gaps, and thus improve sealing performance. Especially for serrated threads, their serrated edges can generate greater friction during connection, helping to prevent thread loosening. The 45 degree angle design has also been carefully considered. This angle can ensure that the thread can smoothly embed into the inner wall of the pipeline during connection, and provide sufficient sealing area to enhance the sealing effect.
2、 Material selection
The selection of materials is equally crucial for the sealing effect of the 45 Degree Flange Light. High strength and corrosion-resistant materials are preferred. Stainless steel and alloy steel are two commonly used materials, which not only have excellent mechanical properties and can withstand high pressure and tension, but also have good corrosion resistance. In industries such as petroleum and chemical, pipelines are often filled with various corrosive media such as acids, alkalis, salts, etc. Choosing corrosion-resistant materials can ensure that the 45 Degree Flange Light will not corrode during long-term use, thereby maintaining its sealing performance.
Elastic materials also play an important role in the sealing effect of 45 Degree Flange Light. In some cases, to further improve the sealing effect, elastic materials such as rubber, plastic, etc. can be embedded between the threads. These elastic materials can provide a certain degree of compression deformation during threaded connections, filling the small gaps between threads and forming a tighter sealing structure. At the same time, elastic materials can also absorb the stress generated by pipelines under temperature and pressure changes, reduce friction and wear between threads, and extend their service life.
3、 Manufacturing process
The manufacturing process of 45 Degree Flange Light also has a significant impact on its sealing effect. Precision machining technology is the key to manufacturing high-precision threads. CNC lathe machining, grinding and other processes can ensure the accuracy and consistency of threads, reducing errors and deviations. These processes can not only improve the machining efficiency of threads, but also reduce manufacturing costs.
Surface treatment is also one of the important means to improve the sealing effect of 45 Degree Flange Light. Sandblasting, polishing and other treatments can remove burrs and dirt on the surface of threads, improving the surface smoothness and roughness. A smooth surface can reduce the frictional resistance between threads and the inner wall of the pipeline, making the connection smoother; A rough surface can increase the friction between the threads and the inner wall of the pipeline, improving the sealing effect. Surface treatment can also enhance the corrosion resistance of threads and extend their service life.
4、 Practical application
In practical applications, the fine thread design, material selection, and manufacturing process of the 45 Degree Flange Light work together to achieve excellent sealing performance. Whether in high-temperature and high-pressure environments or corrosive media environments, the 45 Degree Flange Light can provide reliable sealing protection. Its compact structure and easy installation have also made it widely used in industries such as petroleum, chemical, power, and metallurgy. Especially in pipeline systems that require high pressure and temperature, the sealing performance of the 45 Degree Flange Light has been fully validated and recognized. Through continuous improvement and optimization of design, the sealing effect of the 45 Degree Flange Light will be even better, providing a safer and more reliable connection solution for pipeline systems in various industries.